Triveni Solar manufactures high-quality Octagonal Pole Manufacturer India for street and solar lighting applications. Each pole is precision-engineered, hot-dip galvanized, and tested to IS wind-load standards—ensuring decades of durability, corrosion resistance, and safety.
Table of Contents
- Introduction
- What Is an Octagonal Pole?
- How Octagonal Poles Are Manufactured
- Why Choose Triveni Solar
- Technical Specifications & Standards
- Octagonal vs. Other Poles
- Applications
- Advantages of Hot-Dip Galvanization
- Quality Assurance & Certifications
- Customization Options
- Installation & Maintenance Guide
- Pricing & Cost Factors
- Sustainability & Solar Integration
- Case Studies
- FAQs
- Conclusion & CTA
Triveni Solar — Trusted Octagonal Pole Manufacturer India
Across India’s highways, smart cities, and industrial estates, octagonal poles have become the structural backbone of modern lighting. Their sleek geometry and exceptional strength make them a preferred choice for developers and government projects alike. At Triveni Solar, we blend precision engineering with years of manufacturing experience to deliver octagonal poles that meet global performance benchmarks while remaining proudly Made in India.
What Is an Octagonal Pole?
An octagonal pole is a tapered, eight-sided steel structure used primarily for street and solar lighting. Its design distributes stress evenly across surfaces, enhancing load-bearing capacity and minimizing vibration under wind pressure. Beyond functionality, its symmetrical form adds aesthetic appeal to urban and highway environments.
How Octagonal Poles Are Manufactured
Raw Materials & Fabrication
Production begins with high-grade mild steel (IS 5986 / IS 2062) sheets that are laser-cut, bent into an eight-sided shape, and welded along a longitudinal seam. Each section is tapered to achieve optimal wind resistance while keeping weight manageable for transport and installation.
Hot-Dip Galvanization
To ensure corrosion protection, every pole undergoes a controlled hot-dip galvanizing process. The steel is cleaned, pickled, fluxed, and submerged in molten zinc. This creates a metallurgically bonded zinc coating 70–100 microns thick, guaranteeing 20–30 years of rust-free service even in coastal zones.
Surface Inspection & Quality Checks
After galvanization, poles are visually and mechanically inspected for coating uniformity, straightness, and weld integrity. Coating thickness is tested per IS 2629 / IS 4759 to ensure compliance.
Why Choose Triveni Solar as Your Octagonal Pole Manufacturer India
- Experience: Over a decade of supplying poles for smart city and highway projects across India.
- In-house galvanization: Controlled environment ensures consistent coating thickness and superior finish.
- Design verification: Every pole design validated against IS 875 (Part 3) wind-load standards.
- Turnkey solutions: From design to on-site delivery and foundation support.
- Certifications: ISO 9001:2015, BIS compliant, MSME registered manufacturer.
Client highlight: Recently, Triveni Solar supplied over 500 HDG octagonal poles to the Lucknow Smart City initiative, reducing installation time by 30%.
Technical Specifications & Standards
| Pole Height (m) | Plate Thickness (mm) | Base Plate (mm) | Approx. Weight (kg) | Recommended Wind Zone |
|---|---|---|---|---|
| 6 | 3 | 200×200×12 | 35–40 | Normal |
| 9 | 4 | 220×220×16 | 55–60 | Medium |
| 12 | 5 | 250×250×20 | 80–90 | High |
| 15 | 6 | 300×300×25 | 110–120 | Very High |
All poles are designed and tested in accordance with IS 875 (Part 3) Wind Loads, IS 2062 Material Standards, and IS 2629 Galvanization Standards.
Octagonal vs. Conical vs. Tubular Poles
| Type | Strength | Wind Resistance | Maintenance | Cost | Best Use |
|---|---|---|---|---|---|
| Octagonal | High | Excellent | Low | Moderate | Urban / Solar / Highway |
| Conical | Very High | Excellent | Low | High | Architectural |
| Tubular | Medium | Good | Medium | Low | Rural / Budget Projects |
Applications of Octagonal Pole Manufacturer India
- Urban Street Lighting: Elegant aesthetics and strong wind performance.
- Highways & Expressways: Tall structures supporting dual arms for wider road coverage.
- Industrial Areas: Heavy-duty poles for yard and perimeter lighting.
- Solar Street Lights: Integrated bracket design for solar panels and luminaires.
Advantages of Hot-Dip Galvanization
Galvanized coating provides a maintenance-free life span, significantly reducing lifetime cost compared to painted poles.
| Coating Type | Average Life (yrs) | Maintenance Cost (10 yrs) | Typical Application |
|---|---|---|---|
| Hot-Dip Galvanized | 25–30 | ₹0 | Highways, Coastal Areas |
| Powder Coated | 10–12 | ₹5,000+ | Urban, Decorative |
| Painted | 5–7 | ₹8,000+ | Low-budget projects |
Quality Assurance & Certifications
Every Triveni Solar pole passes through a three-tier inspection system covering material traceability, weld testing, galvanization thickness, and structural load testing. Certifications include ISO 9001:2015 (QMS), ISO 14001:2015 (Environmental Management), and BIS marking where applicable.
Octagonal Pole Manufacturer India Customization Options
- Height variants: 6 m – 15 m
- Single / Double / Decorative arms
- Flange-mounted or direct-burial options
- Custom base-plate hole patterns
- Powder coating over HDG for aesthetic projects
Octagonal Pole Manufacturer India Installation & Maintenance Guide
Foundation Design Basics
For a 9-meter pole, typical foundation depth is 1.5–1.8 m with a concrete block of 450×450×900 mm reinforced with anchor bolts. Always verify with project-specific soil data.
Installation Checklist
- Ensure proper vertical alignment using plumb bob.
- Tighten foundation bolts with torque wrench.
- Seal base plate edges to prevent water ingress.
Octagonal Pole Manufacturer India Maintenance Tips
Annual inspection for fastener integrity and visual corrosion. Clean galvanization with mild detergent; no repainting required for decades.
Pricing & Cost Factors
Octagonal pole pricing depends on height, steel thickness, galvanization, and order volume. Typical range is ₹5,000 – ₹15,000 per pole ex-works. Bulk projects enjoy scale discounts. For precise quotes, reach out with your drawing or specification sheet.
Sustainability & Solar Integration
Being part of India’s renewable energy movement, Triveni Solar integrates solar street-light systems with octagonal poles, enabling off-grid illumination. The steel used is recyclable, and galvanization minimizes repainting waste, contributing to lower lifetime carbon emissions.
Case Studies—Proven Performance by Triveni Solar
Lucknow Smart City (Uttar Pradesh): 500 HDG poles supplied and installed, reducing project time by 30% and maintenance cost by 20%.
Surat Industrial Corridor (Gujarat): 300 custom 12 m poles with dual arms for high-mast lighting, certified under BIS standards.
Vizag Coastal Highway (Andhra Pradesh): Special marine-grade galvanization ensured zero corrosion after 24 months of operation.
Frequently Asked Questions
What are octagonal poles used for?
They are used for street, highway, and solar lighting applications where strength and wind-load performance are critical.
Why are octagonal poles better than round ones?
The eight-sided design distributes stress evenly, offers higher rigidity, and enhances appearance while using less material.
What are the standard heights?
Common sizes are 6 m, 9 m, 12 m, and 15 m, selected based on road width and lighting requirements.
What makes Triveni Solar reliable?
Certified materials, in-house galvanization, quick delivery, and adherence to IS codes ensure consistent quality and trust.
How do I request a datasheet?
Visit TriveniSolar.com to download detailed datasheets or contact the sales team for custom specifications.
Partner with Triveni Solar for Reliable Octagonal Poles
When durability, compliance, and long-term value matter, Triveni Solar stands as India’s dependable octagonal pole manufacturer. With advanced fabrication, strict quality control, and end-to-end support, we help cities, industries, and infrastructure projects shine brighter and last longer.
